Process Engineer

Process Engineer

The role will be responsible for the development, optimization, and validation of production processes, supporting manufacturing in troubleshooting activities and driving continuous improvement initiatives. The Process Engineer will also prepare process documentation (work instructions) and train new operators on the correct use of production lines.

Responsibilities

• In support of the maintenance team, ensures the correct operation and efficiency of equipment in compliance with applicable Safety, Environmental, and Quality procedures
• Responsible for the validation of production processes (IQ/OQ/PQ), definition of process parameters, and drafting of operating instructions in accordance with industry standards (e.g. ISO 13485 for medical devices)
• Monitors process stability and manages deviations
• Delivers technical training to new operators on the management of 3D printing lines, post‑processing, and quality control, periodically assessing acquired skills and providing continuous on‑the‑job support
• Manages the commissioning and testing of equipment, organizing Factory Acceptance Tests (FAT) and Site Acceptance Tests (SAT), and overseeing start‑up, calibration, and optimization of control logic
• Provides technical support to Production and Engineering for process analysis and problem solving (troubleshooting)
• Defines process KPIs and performs data analysis to improve efficiency, quality, and reduce scrap
• Implements Lean/Kaizen methodologies to improve productivity and ergonomics
• Participates in cross‑functional teams for new projects related to the introduction of new 3D printing and post‑processing technologies
• Coordinates external suppliers and system integrators during on‑site activities and ensures that all required technical documentation (drawings, manuals, declarations of conformity) is properly prepared and filed
• Supports the QAS Manager (Quality, Environment & Safety Manager) in managing relationships with regulatory and certification bodies

Skills & Qualifications

• Education: Degree in Materials Engineering, Mechanical Engineering, Chemical Engineering, Biomedical Engineering, or equivalent
• Experience: At least 3 years in a similar role
• Knowledge of resin‑based 3D printing processes (SLA, DLP, or similar)
• Data analysis skills (Excel, Minitab, or equivalent software)
• Knowledge of Lean Manufacturing techniques (5S, SMED, VSM) and Statistical Process Control (SPC)
• Experience with Process Failure Mode and Effects Analysis (PFMEA)
• Technical drawing skills (reading P&ID diagrams, electrical schematics, automation layouts)
• Knowledge of medical device regulations (ISO 13485, cGMP) – preferred
• Fluent Italian and good command of technical English
• Flexibility: ability to adapt to different contexts and collaborate effectively with colleagues and managers
• Active participation in continuous improvement initiatives
• Strong problem‑solving mindset
• High level of accuracy, analytical approach, and strong quality orientation

Equal Opportunity Employer: Dentsply Sirona is an Equal Opportunity Employer. All qualified applicants will be considered without unlawful discrimination or regard for race, color, religion, sex, sexual orientation, sexual or gender identity, national or ethnic origin, age, marital status, disability, genetic factors, military and veteran status, or any other characteristics protected by applicable local law.